Read Part One here!

While I was in the States visiting family, I also took the brave step of contacting a few other activewear-sewing ladies and asking them if they’d be interested in pattern testing for me. I knew that I wanted to keep the testing pool small, but also use sewists who I knew had sewn their own exercise gear before, both so that they were comfortable with the basic techniques, knew what they liked, and also could potentially go out an exercise in my patterns for some useful on-the-road feedback. I was utterly delighted when every single one of them said yes, and this really started the timeline towards Launch Day, which I knew I wanted to be before the usual New Years resolutions exercise explosion. Since I started the XYT Workout Top first and it was further ahead in the patternmaking process, I’d give the testers two weeks to test that, a short break, then hopefully I’d be finished with the PB Jam Leggings by that point so they could have two weeks to test that before I’d get their feedback and finish up everything for Launch Day.

The XYT Workout Top pattern pieces were pretty much ready for testing, but I knew I’d have to create the tech drawings as well as all the illustrated instructions at some point, and, while I used to be a semi-decent drawer, I am totally crap at drawing anything digitally. Like, comically crap. So my first attempts at the tech drawing were done by my sketching them out on paper, scanning it in, then tracing over top with (yes, you guessed it) The Pen Tool in Illustrator before cleaning it all up, mirroring to make things symmetrical, etc.

The instruction illustrations were all done by myself, too, but I did all of those without the hand-sketching step, sometimes using the pattern pieces themselves as a starting point (since I already had those digitally, I just had to shrink down the scale!), and sometimes just referring to photos I’d taken during construction. I never quite appreciated exactly how long illustrated instructions take to create, but my god, they took a LONG TIME. The step-by-step illustrations were easily the most time consuming piece of the entire patternmaking process, EASILY. I totally understand now why some indie designers skip the illustrations entirely, because it would be SO tempting to, and it’d make the process to Launch Day so much quicker. But in the end, I’m glad I did do them, as I think they make the instructions a lot clearer, especially for non-native English speakers.

Another thing I wasn’t really expecting was how the pattern testing process would really work. I guess I kinda thought that I’d send them out, some testers would have some fit issues, others might not think the mesh bra worked for them, I’d get some feedback, and maybe catch a typo or two. Ha! I’m so, so glad I have the amazing pattern testers I did, because both of my patterns needed major revisions thanks to my testers. Yes, it hurts at the time, but I’d much, much rather resolve these issues before release than have paying customers go through them later!

Quite a few of you were interested in hearing about the process of launching my own line of exercise sewing patterns, and since I tried to keep everything very quiet until the launch day, I couldn’t really talk about the process at the time, either (I decided to keep it quiet to minimise the “Are they ready yet? Are they ready yet? How about now??”, etc pressure when people get excited!).

I’ve been thinking about the possibility of making some of my own patterns for a while now, testing the waters last year with my Lacey Thong pattern, of course, but a full time job, marathon training, boat work, and busy social schedule mean that it always seemed to be on the back burner and never at the top of my To Do List. But I was made redundant from my tech job in August (really, it’s ok!) so I had time to think about what I wanted to do while we were in Mexico, and I realised that I wanted to give sewing a shot as my main career, with patternmaking as a large part of that.

I had lots of ideas in my head (and in my sketchbook!) but I opted to specialise in exercisewear because that was something I a) was passionate about, b) had lots of practice sewing and designing for myself, and c) there wasn’t much on the market for already. I knew I wanted to release at least two patterns at the launch, but I developed these sequentially, starting with the XYT Workout Top.

The first step in the XYT development was to draft my own sloper and make a series of muslins for the different versions, chopping and redrafting the basic shapes until I was happy. Then I made a muslin which had a bra the same basic shape as the exterior with one layer of power mesh, but I found that even though I took the side seams in closer and closer, I still didn’t have the support I needed for running. It was only after talking to a friend that I was able to make the leap to the arrangement of the second mesh layer that made all the difference and stopped the bouncing! I then finished off this muslin version, wore it for a few runs, and only then did I start the process of transferring my hand-drafted pattern pieces into digital.

I started by scanning in the paper pieces and re-joining them digitally in Photoshop, and then came the laborious and tedious process of tracing around all the pieces with the Pen Tool (ie: vector paths) in Illustrator. I’ve used Photoshop for 10+ years, but I was a complete Illustrator novice when I started this patternmaking, and my god there’s a steep learning curve!